AH21 GAP FRAME MECHANICAL PRESS

MAIN FEATURES:

Welded body with steel plate and high intensity.

1. Main motor is made by Siemens.

2. Adopts combined pneumatic friction clutch and brake

3. Cluster gear adopts the flooding oil lubrication.

4. Six-face rectangle lengthen guide; AH21-315B/400B adopts eight-face lengthen guideway.

5. Equipped with hydraulic overload protecting device.

6. AH21-25/25B/45 adopts manual shut height adjustment, among these types AH21-25/45 adopts scale display and AH21-25B with digital display AH21-63 and above type adopts electric shut height adjustment with digital display.

7. AH21-45 can equip with die set height adjustment motor, the value will be displayed by digital.

8. AH21-25B, AH21-45 and above type equipped with balance cylinder.

9. Duplex valves imported.

10. Electric compelling grease lubrication system.

11. Balancing Cylinder adopts manual lubrication system.

12. One set of blowing device.

13. Controlled by PLC with international brand.

14. Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from international brand.

15. Equipped with optional air cushion device, automatic feed shaft and photoelectric protector, which can used to work with various automatic equipments

Category:

Description

WHAT IS ADVANTAGE?

connecting-rods

Eliminate one of the largest maintenance costs of a stamping press: the wrist pin slide connections

Withstands the rigors of heavy progressive die stamping by providing increased surface area to transmit high forces

overload protector

Hydraulic Overload Protector,Helps prevent damage to the press and dies.


frame analysis

Highly rigid press frame, reduced frame deflection for higher precision metal stamping.

touch screen press

Color touch screen HMI, easy to view and operate.

5,touch screen press

hardened gears

UTILIZES HARDENED AND GROUND PINION AND MAIN GEARS

Provides minimal backlash resulting in improved press accuracy.

C frame-deflection

Rigid frame for AH21 model

AngularFramedeflection is 50% or less compared to competition

Welded high grade steel plate construction

Robot welded to ensure weld consistency

Plate width and thickness at the throat area help to minimize angular and rotational deflection

Compact frame design reduces floorspace requirement


Wet clutch & brake(option)

Torque transmission plates operate in a bath of oil

Oil film between clutch and brake plates results in low maintenance (change the oil every 2000 hours of operation)

Very little heat generation and component wear so performance does not deteriorate over time

Low heat generation allows high single stroke rates

Faster stopping time than pneumatic dry brake

Totally enclosed preventing airborne contamination

six point gib

6 points extra-long gibs surface on the slide, always maintained within the guides provide superior off-center guiding.

Bronze gib linear with recirculating oil lubrication system.


combined clutch

Pneumatic combined clutch/brake

oil lubrication

Recirculating oil lubrication system

Oil from all lube points is captured, filtered, and recirculated

Bearing points are monitored to ensure that they receive the correct amount of oil

Bearing temperature monitoring and broken lube line detection options available to provide additional protection

LAYOUT

Model AH21-16 AH21-25B AH21-25 AH21-45 AH21-63 AH21-80 AH21-10 AH21-125 AH21-160B AH21-200(B) AH21-250(B) AH21-315 AH21-315B AH21-400 AH21-400B
A1 580 560 600 700 780 880 1000 1040 1130 1210 1280 1360 1380 1440 1460
A2 750 700 700 830 900 1000 1130 1170 1250 1300 1400 1400 1400 1460 1460
A3 900 800 850 950 1030 1100 1300 1340 1500 1500 1600 1600 1600 1650 1700
A4 1040 980 1025 1125 1205 1290 1450 1490 1630 1645 1730 1730 1790 1800 1880
B1 830 850 950 1020 1180 1225 1430 1430 1750 1750 2120 2120 2270 2190 2470
B2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
B3 1030 1100 1235 1320 1480 1525 1690 1690 2050 2110 2580 2580 2730 2760 2940
B4 1500 1350 1300 1390 1580 1640 1850 1850 2230 2230 2800 2800 2920 3140 3170
H1 715 770 780 810 810 820 870 870 900 910 920 920 950 920 940
H2 180 200 250 270 300 320 350 350 350 450 430(500) 430 550 430 550
H3 885 970 980 1110 1320 1460 1603 1603 1710 1890 1980(2305) 1980 2425 2160 2515
H4 1930 1990 2010 2225 2480 2700 2905 2905 3100 3350 3450(3775) 3450 3925 3650 4055
H5 2000 2130 2150 2275 2580 2800 2950 2950 3160 3520 3550(4115) 3710 4580 3970 4720

Specifications

Specifications AH21-25 AH21-45 AH21-63 AH21-80 AH21-110 AH21-125  AH21-160B
Nominal force 250 450 630 800 1100 1250 1600
Stroke under nominal force 3 4 4 5 5 6 6
Slide block stroke 80 100 120 140 160 160 160
Number of stroke Fixed 100 80 70 60 50 50 40
Variable 80-120 70-90 60-80 50-70 40-60 40-60 35-50
(Optional)
Max die set height 250 270 300 320 350 350 350
Die set height adjustment 50 60 80 80 80 80 100
Distance from slide block centre to the frame 210 230 300 300 350 350 380
Worktable dimensions 400*700 440*810 580*900 580*1000 680*1150 680*1150 740*1300
Dimensions of worktable hole 170*20*150 180*30*160 200*40*180 200*40*180 260*50*220 260*50*220 300*50*260
Thickness of bolster 80 110 110 120 140 140 150
Hole dimensions in bed 260*250 300*300 390*460 390*520 420*540 420*540 480*600
Dimensions of slide block bottom surface 300*360 340*410 400*480 420*560 500*650 540*680 580*770
Size of the handle hole 40*60 40*60 50*80 50*80 60*80 60*80 65*85
Distance between columns of body 450 550 560 640 760 760 850
Main motor power 3 5.5 5.5 7.5 11 11 15
Outline dimensions 1300*1050*2050 1390*1200*2400 1580*1210*2520 1640*1280*2700 1850*1450*3060 1850*1490*3060 2230*1630*3210
Net weight 2600 3450 5400 7000 9340 9900 14500

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